What can the PSA oxygen generator bring to your ceramic factory?
Energy saving and cost reduction
- Reduced fuel consumption
PSA oxygen generator can improve combustion efficiency and reduce natural gas or other fuel consumption through oxygen-enriched combustion technology (oxygen concentration 25%-30%). Data shows that oxygen-enriched combustion can save energy by up to 20%, significantly reducing fuel costs. For example, a kiln that produces 10,000 square meters of polished tiles per day can significantly reduce the average daily fuel cost after switching to oxygen-enriched combustion.
- Low equipment operating cost
PSA oxygen generator uses air as raw material, and its main energy consumption is electricity. It does not require chemical reagents or high maintenance investment, and its comprehensive operating cost is lower than traditional oxygen supply methods (such as liquid oxygen tanks).
Improve production efficiency
Shorten heating time
Oxygen-enriched combustion can speed up the heating speed of the kiln, shorten the start-up time to 1/2-2/3 of the conventional time, and improve production continuity.
Optimize temperature control
Oxygen combustion can increase the flame temperature, make the temperature distribution in the kiln more uniform, reduce local high or low temperature areas, and reduce product deformation, cracking and other defect rates.
Environmental protection and emission reduction
- Reduce pollutant emissions
Oxygen-enriched combustion can inhibit the generation of nitrogen oxides (NOx) and reduce unburned particulate matter emissions, which meets the requirements of environmental protection policies and avoids environmental penalties.
- Low-carbon process
Compared with traditional oxygen production methods, PSA technology itself has no pollution emissions, and the equipment adopts green design, supporting the company's sustainable development goals.
Flexible adaptation to production needs
Adjustable oxygen concentration
According to the firing requirements of different ceramic products (such as daily-use porcelain and industrial porcelain), the oxygen purity (90%-95%) and flow rate can be flexibly adjusted to adapt to diversified production processes.
High equipment stability
PSA oxygen generator has a high degree of automation, supports PLC control, and can continuously and stably supply oxygen 24 hours a day, reducing the risk of manual intervention and downtime.
| Models | Capacity (Nm3/hr) | Purity | Power consumption of 1Nm3 oxygen produced (kw/h) | Number of bottles filled in 12 hours (pcs) | Operator needed |
| NTK95-5P | 5 | 95%+-1% | 3.54 | 10 | 2 |
| NTK95-10P | 10 | 95%+-1% | 2.52 | 20 | 2 |
| NTK95-15P | 15 | 95%+-1% | 2.31 | 30 | 2 |
| NTK95-20P | 20 | 95%+-1% | 2.13 | 40 | 2 |
| NTK95-25P | 25 | 95%+-1% | 2.01 | 50 | 2 |
| NTK95-30P | 30 | 95%+-1% | 2.09 | 60 | 2 |
| NTK95-40P | 40 | 95%+-1% | 1.81 | 80 | 2 |
| NTK95-50P | 50 | 95%+-1% | 1.94 | 100 | 2 |
| NTK95-60P | 60 | 95%+-1% | 1.62 | 120 | 2 |
| NTK95-80P | 80 | 95%+-1% | 1.92 | 160 | 2 |
| NTK95-100P | 100 | 95%+-1% | 1.83 | 200 | 2 |
| It is recommended to choose special oxygen production equipment that can adapt to high temperature and dusty environments and is easy to move and layout | |||||
If your ceramics plant is looking to reduce costs, improve product quality and increase energy efficiency, the PSA oxygen generator is a solution worth considering. Do you have specific production or process requirements that I can help you evaluate in more detail?
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