Refractory Ore Oxygen System

Refractory Ore Oxygen System
Product Introduction:
Advanced Oxygen Solutions for Unlocking Gold from Complex, Sulfide-Rich Ores
The Refractory Ore Oxygen System is a specialized on-site oxygen generation solution engineered for mining operations dealing with refractory gold ores—including sulfide-hosted ore bodies, carbonaceous ores, arsenopyrite-rich deposits, and materials requiring enhanced oxidation to achieve economic gold recovery.
Modern refractory ore processing depends heavily on oxygen-driven reactions, such as pre-oxidation, BIOX®, pressure oxidation (POX), roasting, and high-intensity cyanidation. A stable, high-purity oxygen supply is essential for unlocking encapsulated gold and increasing overall recovery rates.
The Refractory Ore Oxygen System ensures that your mine or processing plant receives continuous, reliable, and cost-efficient oxygen, eliminating dependence on delivered cylinders or liquid oxygen while enabling higher metallurgical performance.
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Description
Technical Parameters
Product Highlights
 

• Designed for Refractory Gold Processing

Purpose-built oxygen generation for sulfide oxidation, carbonaceous ore treatment, and high-consuming metallurgical reactions.

• High Oxygen Purity for Oxidation Processes

Delivers 90–95% purity, supporting:

BIOX® bacterial oxidation

POX autoclave operation (with boosters)

High-strength cyanidation

Oxidative roasting

Pre-leach oxygenation

• Continuous On-Site Oxygen Production

Perfect for plants operating on 24/7 flowsheets, ensuring uninterrupted oxidation performance.

• Cost-Saving Alternative to Liquid Oxygen

Reduces oxygen-related expenses by eliminating tanker deliveries, cylinder rentals, and liquid storage systems.

• Higher Gold Recovery from Complex Ores

Oxygen-enriched processing breaks down sulfide matrices, liberating trapped gold and enhancing cyanide efficiency.

Underground Mining Oxygen Generator
Underground Mining Oxygen Generator

Applications for Refractory Ore Treatment

1. BIOX® / Bacterial Oxidation

The oxygen system provides:

Stable oxygen for microbial activity

Faster sulfide breakdown

Improved biological oxidation efficiency

Ideal for arsenopyrite and pyrite-rich ores.

2. Pressure Oxidation (POX)

For autoclave-based oxidation, high-pressure oxygen boosters are available to meet:

High partial pressure requirements

Elevated oxygen consumption during sulfide decomposition

Improves liberation of gold from intensely refractory ore structures.

3. Oxidative Roasting

Oxygen-enriched combustion:

Enhances sulfide oxidation

Reduces SO₂ emissions

Stabilizes roasting temperature profiles

4. High-Intensity Cyanidation

Oxygen increases:

Dissolution rate of gold

Cyanide efficiency

Leaching kinetics

Especially effective for ores previously resistant to cyanide alone.

5. Pre-Oxidation Tanks

Perfect for:

Cyanide-consuming sulfides

Carbonaceous preg-robbing ore

Partially refractory concentrates

 

How the System Works

The Refractory Ore Oxygen System uses advanced Pressure Swing Adsorption (PSA) technology:

Air is compressed and purified

Nitrogen is selectively absorbed by molecular sieves

High-purity oxygen flows to the buffer tank

Oxygen is delivered directly to oxidation tanks, autoclaves, or leach circuits

Optional high-pressure compressors can elevate oxygen pressure for autoclave-grade applications.

Underground Mining Oxygen Generator

How the System Works

 

The Refractory Ore Oxygen System uses advanced Pressure Swing Adsorption (PSA) technology:

  1. Air is compressed and purified
  2. Nitrogen is selectively absorbed by molecular sieves
  3. High-purity oxygen flows to the buffer tank
  4. Oxygen is delivered directly to oxidation tanks, autoclaves, or leach circuits

 

Optional high-pressure compressors can elevate oxygen pressure for autoclave-grade applications.

Underground Mining Oxygen Generator
Key Benefits for Mining Operations

✓ Increased Process Stability

Balancing oxygen supply stabilizes:

Leach kinetics

Pre-oxidation reaction rates

Autoclave conditions

BIOX® bacterial performance

✓ Lower Operating Costs

Switching from delivered LOX to on-site PSA oxygen reduces:

Fuel for roasting

Cyanide consumption

Reagent waste

Gas procurement and logistics costs

✓ Safe & Easy Operation

The system is fully automated with PLC control and minimal operator intervention.

System Configuration

 

A complete Refractory Ore Oxygen System includes:

Heavy-duty air compressor

Air filtration & refrigerated/heatless dryer

PSA oxygen generator

Oxygen storage tank

Industrial oxygen booster (optional)

Oxygen distribution manifold

PLC smart control system

Upgrades available for high-sulfur, high-altitude, and high-consumption mines.

 

Technical Specifications

 

Feature Specification
Oxygen Purity 90–95%
Capacity Range 20–500 Nm³/h (expandable)
Outlet Pressure 0.3–0.6 MPa (up to 15 MPa with booster)
Dew Point ≤ –45°C
Operating Mode Fully automated
Installation Type Skid-mounted / Containerized / Fixed plant

 

 

 

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PSA Oxygen Plant

●What is the O2 capacity needed?
●What is O2 purity needed? standard is 93%+-3%
●What is O2 discharge pressure needed?
●What is the votalge and frequency in both 1Phase and 3Phase?
●What is the working site temeperature averagely?
●What is the humidity locally?

PSA Nitrogen Plant

●What is the N2 capacity needed?
●What is N2 purity needed?
●What is N2 discharge pressure needed?
●What is the votalge and frequency in both 1Phase and 3Phase?
●What is the working site temeperature averagely?
●What is the humidity locally?

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