Continuous Oxygen Supply System

Continuous Oxygen Supply System
Product Introduction:
Engineered by the PSA Oxygen Division of NEWTEK Group
In industrial operations where oxygen is a process-critical utility, any interruption directly affects safety, productivity, and product quality.
The Continuous Oxygen Supply System, engineered by the PSA Oxygen Division of NEWTEK Group, is designed to deliver uninterrupted, stable oxygen flow for 24/7 industrial processes—regardless of load fluctuations, environmental conditions, or operational complexity.
Rather than offering a standalone oxygen generator, NEWTEK provides a fully engineered oxygen supply architecture focused on continuity, redundancy, and long-term operational stability.
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Description
Technical Parameters
Oxygen as a Critical Utility
 

Continuous oxygen availability is treated as a plant-level infrastructure system, comparable to power, water, or compressed air.
The PSA Oxygen Division specializes in:

  • Continuous oxygen demand analysis
  • Redundancy and backup strategy design
  • PSA system reliability engineering
  • Automation and fault-tolerant control
  • Long-term oxygen supply planning

This approach ensures oxygen delivery remains stable even under abnormal or peak operating conditions.

Continuous Oxygen Supply System
Continuous Oxygen Supply System

Continuous Oxygen Supply System

On-site PSA-based oxygen generation solution

Designed for uninterrupted industrial operation

Engineered with redundancy and load balancing

Fully automatic and self-regulating

Delivered as a complete oxygen supply system

Each system is engineered according to actual process oxygen consumption patterns, not theoretical averages.

 

How Continuous Oxygen Supply Is Achieved

1. Dual-Train PSA Architecture

The system can be configured with:

Parallel PSA oxygen generator modules

Independent adsorption trains

Automatic switchover logic

This architecture ensures oxygen production continues even during maintenance or partial system downtime.


2. Intelligent Load Balancing

The control system dynamically:

Distributes oxygen demand across PSA modules

Maintains stable output pressure and flow

Prevents overload or unnecessary cycling

Adapts to sudden demand changes

This is critical for processes with variable production rates.

 

Continuous Oxygen Supply System

Oxygen Performance Stability

 

Continuous industrial-grade oxygen output

Stable purity and pressure

Configured to meet process-specific requirements

Each system is commissioned and fine-tuned to ensure zero oxygen interruption during normal operation.

 

Continuous Oxygen Supply System
Application Scenarios

Mining & Metallurgy

CIP / CIL gold leaching

Heap leaching oxidation enhancement

Smelting and refining processes

Continuous oxygen supply prevents reaction instability and recovery losses.


Chemical & Process Industries

Continuous oxidation reactions

Catalyst regeneration systems

Chlorine-based leaching processes

Process stability depends on uninterrupted oxygen availability.


Environmental & Water Treatment

Advanced oxidation processes

Continuous aeration systems

Biological treatment stability

System Configuration Options

 

The Continuous Oxygen Supply System can be delivered as:

Modular PSA oxygen generation system

Skid-mounted continuous oxygen unit

Containerized oxygen supply system

Integrated plant-wide oxygen network

Configuration is selected based on:

Required availability level

Maintenance strategy

Site conditions

Expansion planning

 

 

Core System Components

 

High-reliability air compression system

Multi-stage air filtration and drying

Redundant PSA oxygen generator modules

Oxygen buffer tanks

Precision pressure regulation

Centralized automatic control cabinet

All components are selected under NEWTEK Group engineering standards to ensure compatibility and reliability.

 

Economic Impact

 

Implementing a Bio-oxidation Oxygen Generator delivers measurable benefits:

Reduced Operating Cost: Up to 40% lower oxygen supply expenses compared to liquid oxygen.

Improved Recovery Yield: Up to 20% increase in gold recovery from refractory ores.

Higher Process Throughput: Enhanced microbial oxidation rates shorten residence time.

Lower Cyanide Consumption: Better oxidation reduces cyanide demand in downstream leaching.

The result is a more profitable and sustainable mining operation.

Continuous Oxygen Supply System
 
 

Customization & Reliability Engineering

Redundant compressor configurations

Backup oxygen storage integration

Explosion-proof electrical systems

High-altitude and extreme-climate optimization

SCADA and DCS integration

Maintenance-friendly modular design

 

Maintenance and After-Sales Support
 
 

Our oxygen systems are designed for durability and minimal maintenance:

 

 

Routine filter replacement and system inspection every 3–6 months

 
 

 

Molecular sieve replacement approximately every 5–7 years

 
 

 

Remote monitoring and diagnostic capabilities

 
 

 

Global after-sales network with 24/7 technical assistance

 

We provide full installation, commissioning, and training services, ensuring that your team can operate and maintain the system confidently.

 

 

Safety and Compliance

Each generator is equipped with:

  • Oxygen purity and pressure sensors
  • Automatic shutdown functions for abnormal operation
  • Pressure relief valves and emergency stops
  • Alarms for deviation, overload, and temperature control

The systems comply with ISO9001, CE, and industrial gas safety standards, ensuring secure and reliable performance throughout operation.

 

 

 

 

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PSA Oxygen Plant

●What is the O2 capacity needed?
●What is O2 purity needed? standard is 93%+-3%
●What is O2 discharge pressure needed?
●What is the votalge and frequency in both 1Phase and 3Phase?
●What is the working site temeperature averagely?
●What is the humidity locally?

PSA Nitrogen Plant

●What is the N2 capacity needed?
●What is N2 purity needed?
●What is N2 discharge pressure needed?
●What is the votalge and frequency in both 1Phase and 3Phase?
●What is the working site temeperature averagely?
●What is the humidity locally?

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