Integrated Nitrogen Generator

Integrated Nitrogen Generator
Product Introduction:
Compact On-Site Nitrogen Production System
The Integrated Nitrogen Generator is an all-in-one on-site nitrogen production solution designed to deliver stable, high-purity nitrogen directly from compressed air. By combining air compression, purification, PSA nitrogen separation, and intelligent control into a single compact unit, this system significantly simplifies installation, operation, and long-term maintenance.
Compared with conventional nitrogen supply methods such as cylinders or liquid nitrogen, the integrated generator provides continuous availability, predictable operating costs, and enhanced process reliability for industrial users.
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Description
Technical Parameters
 

HOW INTEGRATED NITROGEN GENERATOR WORKS

 

 

HOW INTEGRATED NITROGEN GENERATOR WORKS

The system operates based on Pressure Swing Adsorption (PSA) technology, a proven method for nitrogen separation:

Ambient air is compressed and treated through multi-stage filtration and drying

Oxygen, moisture, and trace impurities are selectively adsorbed by carbon molecular sieve

Nitrogen passes through as the product gas

Dual adsorption towers alternate automatically to ensure uninterrupted nitrogen output

All processes are coordinated by an integrated control system to maintain stable purity and flow under varying operating conditions.

Integrated System Design

 

All-in-One Configuration

Built-in air compressor, air treatment unit, PSA module, and nitrogen buffer tank

No external compressed air supply required

Factory-assembled and pre-tested for rapid commissioning

Compact Footprint

Space-saving cabinet structure

Suitable for production floors, workshops, and technical rooms

Minimal site preparation and piping work

Integrated System Design
 

Typical Applications

The Integrated Nitrogen Generator is suitable for a wide range of industrial and commercial applications, including:

Food and beverage packaging

Laser cutting and metal fabrication

Electronics and semiconductor manufacturing

Chemical processing and laboratories

Plastic injection molding

Heat treatment and inerting processes

Key Performance Advantages

 

Adjustable Nitrogen Purity

Nitrogen purity configurable according to application requirements

Continuous purity monitoring and automatic regulation

Stable output even during load fluctuations

Continuous and Reliable Operation

Designed for 24/7 industrial duty cycles

Automated valve switching ensures smooth adsorption cycles

High-quality molecular sieve supports long service life

Energy-Efficient Operation

Optimized PSA cycle design reduces compressed air consumption

Integrated control logic improves overall system efficiency

Lower operating costs compared to bulk nitrogen supply

User-Friendly Control System

PLC-based control with intuitive HMI interface

Real-time display of pressure, purity, flow, and operating status

Alarm and protection functions for safe operation

15L min psa nitrogen generation system

15L Min Nitrogen Generation System

 

Name Parameters Remarks
Nitrogen Flow ≥15L/min Single set
Nitrogen Purity ≥99.5%  
Nitrogen Pressure 0.55MPa Adjustable
Nitrogen Dew Point -40℃ Atmospheric Dew Point
Noise ≤60dB(A)  
Size(mm*mm*mm) 200*400*600  
Power 0.2KW  
Power Supply 220V/50HZ  
 

Actual Specifications Depend On Selected Model And Operating Conditions.

 

Advantages Over Conventional Nitrogen Supply

Eliminates dependence on cylinder delivery or liquid nitrogen logistics

Reduces long-term nitrogen supply cost

Improves supply security and production continuity

Enables on-demand nitrogen generation at point of use

 

 

 

 

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PSA Oxygen Plant

●What is the O2 capacity needed?
●What is O2 purity needed? standard is 93%+-3%
●What is O2 discharge pressure needed?
●What is the votalge and frequency in both 1Phase and 3Phase?
●What is the working site temeperature averagely?
●What is the humidity locally?

PSA Nitrogen Plant

●What is the N2 capacity needed?
●What is N2 purity needed?
●What is N2 discharge pressure needed?
●What is the votalge and frequency in both 1Phase and 3Phase?
●What is the working site temeperature averagely?
●What is the humidity locally?

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